EV/REEV Battery Pack (400V&800V)

Engineered for global OEMs, LEAPENERGY‘s third-generation battery pack sets a new standard in EV performance. With advanced CTC technology and enhanced thermal safety, it eliminates thermal propagation risks. Optimized BMS strategies extend battery life, while rigorous testing ensures reliability, powering the future of electric mobility.

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ISO 26262UN38.3UL

Aviation-grade structural safety

AI health prediction (>30 days)

EU/US compliance certifications

Customizable modular architecture

Features of Our EV Battery Pack

3 Standard Cells (prismatic)

148/208/300mm width to cover all the LPM EV/REEV vehicle platforms

148mm standard

300mm standard

208mm standard

QC Capability

Support 1.8/2.2/4C-rate quick charging at 400V & 800V

LFP battery technology

CTP and CTC designed to achieve high energy density, replacing the NCM cell solution.

Rich Cell Suppliers Resources

Main cell suppliers conclude CATL/CALB/Gotion/ZENERGY/EVE

Item PACK1 PACK2 PACK3 PACK4 PACK5
Cell capacity 139Ah 210Ah 120Ah 103Ah 114Ah
Energy 52.9kWh 69.9kWh 81.9kWh 67.7kWh 74.9kWh
Quick chargeSOC30 to 80% 30min 30min 15min 15min 15min
Normal voltage 380.4V 332.85V 682.6V 657.3V 657.3V
Volumeutilization 79%
Cooling system Liquid cooling
Housing Platemetal
ThermalManagement Heating rate≥0.7℃/minTemp.difference≤2℃
Dimensions 2070mm*1551.6mm*150mm

High Safety

None thermal propagation

40+ abuse test to ensure safety

High strength steel housing

Thermal propagation

100kN crush

5m drop

PACK fire test,130s

High Intelligence

Platform design compatible LFP and NCM cell,400V&800V

Flexible energy range, 40kWh to 100kWh

Support 2.2C-rate and 4C-rate quick charge

AI BMS pre-warning battery fault

Battery life-cycle and residual value management

Item New design Original design
Voltage ≤500VDC ≤400VDC
Current ≤406A ≤250A
Temperature -40℃~85℃ -40℃~85℃
Dimensions(L/W/H) 464*115*103.4mm 596*169*93.7mm
Weight 3.3kg 4.05kg
Connection Points 12 16
Components 15 31
LV Wire-harnesses 0 3

40% Volume reduce

18.5% Weight reduce

5% BOM cost reduce

Zero LV wire-harness design

Automatic assembly, 67% capacity improvement of the production line

High integration

BMU+ Pre-charge module+ power distribution unit

Gen3 BMS software based on Autosar

• Developed base on standard autosar (ETAS classic platform autosar)
• Fully implementation of Comm/Diag/OBD stack
• Cyber security (secure boot, secure download, secure storage)
• ASIL D
• ASPICE Lv2

Total 153 R&D staffs, work experience over 5 years >90%, 2025 expand to 200 staffs.

AUTOSAR software architecture, follow the V-model development process.

Quality Performance

We are committed to a quality-first strategy with zero errors, zero defects, and zero complaints. Our dedication ensures industry-leading performance that is stable, reliable, and fully guaranteed..

3MIS

12MIS

NOTE: MIS (Mechanical Intrusion Sensor) in EV battery packs detects physical damage or intrusion into the battery casing, often caused by collisions or impacts.

Our Valued Partners

LEAPENERGY specializes in delivering high-performance, professional-grade battery pack solutions tailored to the unique needs of B-side clients in the new energy industry. We are committed to excellence in quality, reliability, and technical innovation to support your most demanding projects.

Partnering with LEAPENERGY means benefiting from industry-leading quality assurance and comprehensive, end-to-end technical support.

FAQs

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Our experienced team is committed to offering fast response, technical support, and full-service cooperation to help you achieve energy efficiency and sustainability.